Senior Process Engineer - Combustion

Drive Innovation. Improve Quality. Lead Impactful Change.

At Vallourec, we’re shaping the future of steel through advanced technology, operational excellence, and an uncompromising commitment to safety. We’re seeking a Sr. Process Engineer – Combustion to lead heat treat process engineering across multiple locations and play a critical role in improving product quality, furnace performance, and CO₂ reduction.

Your Role at a Glance

As a senior technical leader within our Operations Technology team, you will:

- Lead and develop a multi-site team of Heat Treat process engineers (Youngstown, Houston, Muskogee).

- Own the technical performance of all furnaces, ensuring robust, safe, and consistent operation.

- Improve product quality, process control, and cost performance through data-driven process optimization.

- Reduce process variation by maintaining and improving standard procedures and training engineers and operators.

- Lead continuous improvement initiatives, quality loops, and root-cause problem-solving efforts.

- Apply Manufacturing Process Control (MPC), Six Sigma, SPC, DOE, FMEA, and capability analysis to resolve quality and production issues.

- Identify, develop, and implement capital projects aligned with Vallourec’s long-term strategy.

- Lead and support R&D collaboration, benchmarking, and trials of new technologies, processes, and materials.

- Build and track KPIs, report performance, and drive corrective actions.

- Champion safe furnace operation with a strong focus on sustainability and CO₂ emission reduction.

- Communicate effectively across departments, sites, and organizational levels.

What Sets You Apart

We’re looking for a technical leader who brings both expertise and influence:

- Bachelor’s degree in mechanical engineering or metallurgical engineering/Materials Science (required).

- 5+ years of experience in the pipe, steel, or related manufacturing industry.

- Advanced degree (M.S. or Ph.D.) preferred.

- Strong background in process control, lean manufacturing, and statistical problem-solving.

- Proven leadership experience guiding engineers and driving cross-functional initiatives.

- Demonstrated success leading capital projects and process improvement programs.

- Ability to independently manage complex initiatives in a multi-site environment.

- Ideal experience with furnaces, burners, and refractory systems.

What Powers Your Performance

Success in this role is driven by leadership, ownership, and adaptability. We value professionals who:

- Prioritize safety and operational discipline

- Communicate clearly and collaborate across teams

- Embrace change and continuous improvement

- Apply structured, analytical problem-solving

- Take accountability and pride in performance

- Demonstrate reliability, initiative, and attention to detail

- Develop others through coaching and technical leadership

How We Support Your Success

At Vallourec, your expertise fuels real impact — and we’re invested in your growth. We offer:

- Competitive Medical, Dental, and Vision coverage

- Company-paid Life Insurance and Short/Long-Term Disability

- 401(k) with 4.5% company match and no vesting period

- Paid Parental Leave for birthing and non-birthing parents

- 10 paid holidays plus 1 floating holiday

- Paid vacation time

- Performance-based bonus program

- Tuition reimbursement and professional development support

Safety isn’t just a priority — it’s our promise. Every decision, every process, and every project is guided by a commitment to protecting our people and continuously raising the bar.