Tool and Die Maker A
York, PA
Full-timeAbout This Job
Job Specific Role Expectations
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Maintain dies and tooling to print specification as required.
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Sharpen and shim dies to die specifications
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Heat treat all cutting tools to print specification
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Perform machining duties as specified. Train/Mentor other associates in machining practices as required.
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Perform preventative maintenance on dies to schedule (TRT)
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Properly lace or start a strip in accordance with standard procedure.
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Perform first and last piece evaluations in accordance with SOPs.
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Read strips accurately and create TRT when applicable.
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Repair and maintain dies, components and fixtures using tool & die techniques and tools as required to support production
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Evaluate and support press set-ups [inserting/installing die sets, accessories, safety equipment, welding fixtures, tapping
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fixtures, etc.]
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Design, build and/or refurbish dies and gages as required.
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Analyze broken or ineffective dies, determine root cause and develop and implement corrective action.
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Test, try out and develop new dies or upgrades as required.
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Build tool & die components, jigs, fixtures and gages to print specification.
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Evaluate tools for potential upgrades to reduce maintenance costs and improve production efficiency.
Job Specific Competencies
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Mechanical aptitude
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Produce parts on a lathe within .001" tolerance
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Produce parts on a milling machine within .001" tolerance
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Produce parts on a surface grinder within .0002" tolerance
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Produce parts on a cylindrical grinder within .0002" tolerance
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Produce parts on a drill presses within .001" tolerance
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Produce parts on a power saw within .03" tolerance
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Hardness testers
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Heat treat processes
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Hole Popper
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Product/Tooling Inspection techniques
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Measuring devises (micrometer, calipers, dial indicators, combination square, comparitor, gage blocks, etc.)
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Mathematical ability (including trigonometry)
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Forklift license
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Benchwork
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Quality Management System (QS 9000 & TS16949 )
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Crane license
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Lock-out tag-out (authorized)
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iERP
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High School Diploma or equivalent
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Completed Tool & Die Apprenticeship Program or equivalent experience
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Die maintenance techniques
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Lubricants
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Die parts, punches, dies, stripper & die shoe
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Tool steels and application (basic)
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Diagnostic/troubleshooting skills (dies and auxiliary equipment)
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Set-up and operate presses
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Metal forming, fabrication, assembly processes, technology and equipment
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EDM preparation processes
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Tool & die design applications and concepts
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2-3 years experience as a Tool Maker "B"
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Estimating - basic (tool component & maintenance)
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Set-up reduction techniques
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Production, work order, and Time Reporting
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Basic Quality Control
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Control of Nonconforming Material
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Deviation Process
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Product labeling and identification
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Tooling/equipment issue reporting
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SOP and Standard Work use
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Common defects in stamped and fabricated products
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Basic Inspection and measurement instruments
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Hazardous Communications Program
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Incident/accident reporting procedures
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Authorized Lockout/Tagout process
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NSC General Safety Rules
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NSC Personnel Policies
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Lean Daily Management Tier 1
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Time management with work assignments
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Saws
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Drill Presses
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Mills
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Heat Treat
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Benchwork/Lay-out
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Surface Grinders
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Lathe
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Fundamentals of Die Build
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Blue Print Reading
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GD&T-Basic
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Basic Troubleshooting Stamping Operations-single station
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Lean Daily Management Tier 1
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Wire EDM fundamentals
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Tool Drawing Processing
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Basic Troubleshooting Stamping Operations-Multi-station
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Dimensional Measurements in Flat Rolled Metals
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ProtoTRAK Vertical Mill
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MIG/TIG Welding
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Basic Metallurgy
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Last piece procedure-TR015WK
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Tool repair tag-TR006PR
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Changeover instructions-TR020WK
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GD&T-Advanced
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Solidworks-Fundamentals
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Solidworks-Sheet metal
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Basic Troubleshooting Stamping Operations-complex tool
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Advanced Troubleshooting Stamping Operations
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Team Leadership
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Tool Repair System
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Estimating tooling repairs-TR021WK
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Lean Daily Management Tier 2
Experience and Education Required:
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Previous Toolmaker Experience
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High school diploma or GED
Working Conditions: Walking, bending, standing, carrying product, climbing, reaching overhead and heavy lifting required; exposure to all types of weather conditions (including seasonal temperature changes).
Monday - Thursday; 4:20pm - 2:50am
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