GAS Global

Mechanical Design Engineer

LocationMilwaukee, WI
Job Typefull_time
Salary$85,000-$90,000

About This Job


Job Description

Concentrating on mechanical engineering conceptual design for complete Automotive Electro-Mechanical / Mechatronic products
Access Product design experience example is Push Button controller, Display products with Haptic and Touch Screen sensors product design is preferred.
Having experience in Light pipe / Light guide component design, multi-shot plastic & rubber injection molded part design and metal die-cast molded part design for the product design.
Finalizing the design of product, stack ups, manufacturing drawings with appropriate material, process of manufacturing, assembly sequence, overall, all packaging of electronic Printed Circuit Boards (PCB) Keep-in / out under mechanical housings/enclosures for the complete product design.
Make a study & understand the customer specifications to meet the product standard & performance
Sketching & creating A-class styling curves and surfaces to meet customer Studio product image using CREO CAD software tool preferred
Performing surface quality check reports & neutral model to get approval from Customer studio expertise
Creating components, assembly structure and BOM split-up based on overall product dimensions & specifications using CREO CAD software tool
Following up mechanical design guidelines and doing quality check as per design check list.
Clear understanding on FEA, Plastic Injection mold flow analysis & Lighting simulation CAE reports to interpret the result for design changes and improvement.
Participating in design review meetings & sharing ideas with Design for failure mode and effective analysis (DFMEA), Design for manufacturing (DFM) meetings and working with design improvement change process.
Creating 2D engineering manufacturing drawings with appropriate application of geometric dimensioning & tolerances (GD&T) for components & assembly levels.
Calculating Tolerance stack-up loops diagrams and perform analysis with applied GD&T to validate critical design failure functions & apply changes to the improvement of design failures with correcting tolerances, process, material etc. & appropriate engineering principle.
Working with Wind-chill online server tool to back up the design data like CAD, drawings, Stack up, FEA, mold flow, clearance & interference analysis, surface quality analysis reports as project database control & management.
Finalizing the design of product for prototype kick off based up on design review meetings & approvals.
Working with validating the component & assembly levels checks & parameters to meet customer engineering specifications for the product design with various levels of test procedures.
Conducting design reviews & changes for prototype improvement of overall product functionality.
Participating, interpreting test results and will conduct design reviews for the design improvement developed to solve the failures observed.
Working with finalization of complete product based up of production volume requirements for Production kick-off
Working with fixture design for complete product based up of various test set up procedures.
Reviewing the dimensional inspects reports & stack-up to approve parts for product production build.
Develop design studies and new design concepts for new mechanism projects.
Develops CAD models for entire mechanism assemblies with minimal direction from engineering.


Skills Required

Conceptual design
CREO CAD expertise preferred
Automotive Electro-Mechanical / Mechatronic products
Vehicle Interior or Exterior Access or HMI Product design CAD development
Push Button controller products
Display products with Haptic and Touch Screen sensors
Light pipe design
Multi-shot plastic part design
Rubber molded part design
Metal die-cast molded part design
A-class styling
GD&T
Tolerance stack-up
Wind-chill
Packaging studies


Education/Training/Certifications

Highschool diploma or GED.

We are an Equal Opportunity Employer. Employment decisions are made without regard to race, color, religion, sex, sexual orientation, age, national origin, disability, protected veteran status, gender identity or any other factor protected by applicable federal, state, or local laws.


JOB-10044567

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