R&D Motor and Generator Prototype Fabrication Engineer/Technicianmotor

Overview:

We are seeking a highly skilled R&D Electromechanical Prototype Fabrication Engineer/Tech to join our advanced motor/generator development team. This role focuses on rapid iterative prototyping, precision fabrication, and hands-on testing of novel electric machine architectures. You will work directly with our senior engineer and inventors to build, assemble, instrument, and refine cutting-edge homopolar and radial-flux generator prototypes. This is a hands-on, fabrication-heavy role ideal for someone who excels at creating and translating experimental designs into physical reality quickly, safely, and accurately.

If you love solving hard engineering problems, working with your hands, and contributing to next-generation energy technology—and you value honesty, reliability, and collaboration—this is the place for you.

Please don't apply unless you have a background in motors and generators, you can safely operate machining tools, and you are very in COMSOL electrical/magnetic FEA. This position requires strong technical skills, attention to detail, and the ability to work collaboratively. No ego. No drama. Rock solid integrity and strong work ethic are mandatory.

Duties:

Key Responsibilities

- Fabricate electromechanical components using mills, lathes, grinders, drill presses, bandsaws, and CNC/multi-axis mills, hand tools, etc, including developing safety protocols.

- Utilize COMSOL FEA simulation on mechanical/ electric and magnetic components in generators and motors. Create detailed CAD (Computer-Aided Design) models and drawings using software such as SolidWorks, Inventor, Fusion, AutoCAD.

- Assemble novel generator/motor prototypes (rotors, stators, coils, magnetic assemblies, structural components).

- Fabrication of machine parts, jigs, fixtures, coil winders, alignment rigs, test stands and magnetic assembly fixtures.

- Perform precision measurements using calipers, micrometers, Oscilloscope, depth gauges, etc.

Iterative R&D & Testing

- Execute rapid build–test–improve cycles for prototype electric machines.

- Install sensors (strain gauges, thermocouples, encoders, current probes, etc.) for test rigs.

- Run mechanical/electrical performance tests and record results.

- Provide feedback to engineering on manufacturability, tolerance issues, and design improvements.

Electromechanical Support

- Assist in coil winding, coil potting, assembly balancing, magnet handling, and rotor/stator alignment.

- Help develop safe handling procedures for high-power permanent magnets and all machines.

- Prepare test fixtures for torque, back-EMF, resistivity, inductance, and mechanical stress testing.

Safety & Shop Management

- Maintain a clean, safe, and well-organized prototype lab.

- Follow all safety procedures for machining, electrical testing, and magnet handling.

- Track consumables, materials, and lab inventory.

- Contribute to continuous safety improvements.

- sourcing and ordering parts and materials

Simulation & Engineering Support

- Assist engineers with reviewing CAD models, drawings, tolerances, and assembly sequence planning.

- Familiarity with COMSOL Multiphysics or similar FEA tools is a plus (not required).

- Provide practical feedback to help refine designs for manufacturability, performance, and robustness.

Culture & Conduct

- Work respectfully and collaboratively with a small, high-output team.

- Demonstrate absolute honesty, reliability, and professionalism.

- Maintain confidentiality and protect proprietary information at all times.

- Stay up-to-date with industry codes, standards, and best practices related to mechanical design and safety protocols.

Safety & Shop Management

- Maintain a clean, safe, and well-organized prototype lab.

- Follow all safety procedures for machining, electrical testing, and magnet handling.

- Track consumables, materials, and lab inventory.

- Contribute to continuous safety improvements.

- Sourcing and ordering parts and materials

Culture & Conduct

- Work respectfully and collaboratively with a small, high-output team.

- Demonstrate absolute honesty, reliability, and professionalism.

- Maintain confidentiality and protect proprietary information at all times.

Requirements:

- Bachelor's degree in Mechanical Engineering or a related field or at least the ability to show the same proficiency

- Strong mechanical knowledge and understanding of engineering principles of motors and generators

- Proficiency in CAD software

- Expertise with COMSOL FEA software

- Ability to work independently as well as collaboratively in a team environment

-Work both with the physical machines to build prototypes in addition to the computer work.

Job Type: Full-time

Pay: $26.88 - $45.00 per hour

Expected hours: 40 per week

Benefits:

- Health insurance

Experience:

- Machine operation: 1 year (Preferred)

- COMSOL: 1 year (Required)

Ability to Commute:

- Weaverville, NC 28787 (Preferred)

Ability to Relocate:

- Weaverville, NC 28787: Relocate before starting work (Required)

Work Location: In person