MacLean Power Systems

Process Engineer

Alabaster, AL

full_time

About This Job

Job Summary

Apply engineering principles to improve manufacturing processes and foundry operations, with a focus on green sand molding systems. Supports automation, process optimization, and equipment improvements to enhance safety, quality, productivity, and cost-efficiency in foundry operations.

Job Duties

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Develop and maintain a deep understanding of green sand foundry processes, including molding, core making, melting, pouring, and shakeout operations.

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Identify and implement automation and process improvements across foundry operations to reduce manual labor, increase efficiency, and improve product consistency.

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Stay current with industry advancements and foundry best practices, particularly in green sand systems and equipment technologies.

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Recommend and justify new equipment, tooling, and process changes to optimize quality, reduce cycle times, and minimize scrap or rework.

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Analyze process data and production metrics to identify root causes of defects or downtime; implement corrective actions.

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Provide hands-on troubleshooting and technical support for molding machines, sand systems, and other foundry equipment.

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Prepare and present technical reports, process documentation, and improvement plans.

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Train production staff on best practices, equipment operation, and new procedures.

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Ensure documentation is complete and compliant with quality, safety, and environmental standards.

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Support and enforce 5S, lean manufacturing, and continuous improvement initiatives.

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Participate in cross-functional teams to drive quality and productivity improvements.

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Follow all company policies related to safety, environment, and quality.

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Perform other duties assigned to support foundry goals and objectives.

Experience and Education

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Bachelor's degree in Engineering or a related discipline (required).

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Comprehensive knowledge of concepts and principles within the field.

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Proven ability to perform complex tasks, typically following established processes.

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Strong leadership and team management capabilities with full authority for personnel decisions.

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Familiarity with departmental budgeting, strategic planning, and process improvement initiatives.

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MBA or advanced degree is highly preferred, along with commercial experience in a technical environment.

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Experience with the transmission or distribution electrical utility industry is preferred.

Competencies/ Skills

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Strong written and verbal communication skills.

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Demonstrated ability to foster teamwork and collaboration.

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Exceptional management and leadership skills.

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Creativity and problem-solving abilities.

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Strategic and conceptual thinking.

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Expertise in product design and development.

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Advanced project scheduling and organizational skills.

Process Engineer

About This Job

Experience and Education

Competencies/ Skills

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