Gerdau

Supervisor - Quality

LocationWilton, IA

About This Job

LOCATION:* Posted on Apr 29, 2025

Wilton, Iowa, United States
AREA:Research and Development


Routine Facilitator I - Quality


PRINCIPAL RESPONSIBILITIES

:* Duties will include controlling the work flow within the area of responsibility, assist in minimizing downtime/breakdowns and maximizing productivity, monitor performance, managing routine processes, and training employees in routine management standards.

Facilitate training sessions for operators under a maintained training matrix on the compliance standards, routine methodologies, tools, policies, practices, and processes.
Coach and develop the team at failure analysis and support the QIS methodology.
Develop performance expectations, audit performance, document findings, and establish corrective action plans.
Collaborate with and encourage operators on subjects pertaining to the GBS processes, audits, 5S initiatives, needs assessments, preventive maintenance and safety management processes and procedures, QIS, Kaizen Events, and other process routine management activities to identify opportunities for improvement and solve problems.
Conduct trend analysis, compile, and analyze symptoms and failures.
Administer all safety activities. Coordinates all emergency preparedness practices, policies, and procedures.
Track performances on control items. Ensure compliance. Design and implement new as well as update existing standards.
Audit performance, document findings, and develop corrective action plans.
Oversee, contribute to, and support daily routine management activities including the GBS Processes/Tools in the day-by-day work.
Establish and negotiate cell goals and manage Action Plans for area/cell of responsibility cell goal achievement.


ADDITIONAL RESPONSIBILITIES

:* The major role of this job is to ensure routine management efforts are followed and opportunities for improvement in processes, products and production within the area of responsibility are identified. The Production Supervisor II is responsible for ensuring standardization of processes within the area of responsibility. These duties will include needs assessments, auditing, coaching of production/quality improvement programs and standards, ITS training, 5S improvements, development and implementation of cost and environmental control goals, development and implementation of new and current preventative maintenance and safety management processes and procedures.

The Routine Facilitator II will be responsible for standardization administration as it relates to processes in control standards, management standards, routine procedures, job aids, one point lesions, and process guarantee tables. This position is responsible for ensuring that standardization processes are properly documented and training is provided to personnel responsible for operating in accordance with the standards. This position is accountable for auditing performance, documenting findings, and developing corrective action plans. These duties will include standard compliance audits as well as development and implementation of new and existing standards.
The incumbent will lead Failure Analysis when significant problems occur and compare performance to existing standards. This job is responsible for making appropriate updates to standards when needed.
The incumbent must perform the above-mentioned duties and responsibilities in accordance with all Federal, State and Local environmental regulations. Employees must also report any situation that may have a detrimental impact to human health or the environment to their immediate supervisor.




QUALIFICATIONS:

Minimum HS Dip, Bachelor's degree in Engineering, Business Administration or Material Science preferred though not required.
3-5 years of experience in an industrial or manufacturing environment with exposure to standardization and production quality methods
Solid presentation abilities combined with good interpersonal and organizational skills
People management skills, and ability to train and guide people
Detail-oriented and comfortable dealing with associates at all levels within the organization
Basic knowledge of the business system and the use of complex technical and engineering processes
Strong working knowledge of the steel manufacturing methods and techniques involving the use of heavy mill machinery and related equipment
Ability to work rotating shifts that include days, afternoons, nights and weekends.

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