Senior Process Engineer

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Job Type

Full-time

Description Senior Process Engineer Company:

Mach3

Location:

Cuyahoga Falls, OH

About Mach3:

Mach3, located in Cuyahoga Falls, is a large precision machine shop specializing in high-quality machining and manufacturing. We are committed to operational excellence and customer satisfaction, constantly striving to innovate and improve our processes. Join our growing team and make a direct impact on our manufacturing capabilities.

The Opportunity:

Mach3 is seeking a highly skilled and experienced

Senior Process Engineer

to develop, implement, and continuously improve manufacturing processes within our dynamic job-shop environment. This pivotal role requires a deep understanding of machining operations, process optimization, and lean manufacturing principles. You will work cross-functionally to ensure our manufacturing processes are efficient, cost-effective, meet rigorous quality standards, and consistently exceed customer expectations.

Process Development And Optimization

- Develop and optimize machining processes to improve efficiency, reduce costs, and enhance product quality.

- Design and implement process flow, job routing, work instructions (including specifying appropriate inspection tools), and standard operating procedures (SOPs) for machining operations.

- Generate lean and efficient manufacturing plans for machined assembly processing.

Customer Focus

- Work closely with customers to understand their technical needs and requirements, ensuring all manufacturing processes align with customer specifications.

- Act as a technical liaison between the company and its customers, providing technical support and addressing any concerns or issues promptly.

- Participate in customer visits and audits, showcasing the company's capabilities and commitment to quality.

Project Management

- Lead and manage engineering projects from concept through production, eliminating process interruptions and meeting budgets.

- Coordinate with design, production, quality, and other departments to ensure successful project execution.

Technical Expertise

- Provide technical guidance and support for machining operations, including CNC programming, tooling selection, inspection equipment, and fixture design.

- Troubleshoot and resolve technical issues related to machining processes and equipment.

Lean Manufacturing And Continuous Improvement

- Implement lean manufacturing principles and practices to improve workflow, reduce waste, and increase productivity.

- Identify and drive continuous improvement initiatives, utilizing Six Sigma and other quality improvement methodologies

Quality Assurance

- Ensure that manufacturing processes comply with quality standards and specifications.

- Assist with root cause analysis and implement corrective actions for quality-related issues with the Department Lead.

Leadership And Mentorship

- Provide leadership and mentorship to junior engineers, estimators, and production staff on machining processes and best practices.

- Foster a culture of continuous learning and professional development within the team.

Cost Management

- Analyze and manage manufacturing costs, seeking opportunities for cost reduction and efficiency improvements.

- Prepare cost estimates for new products and process changes, and assist in generating quotations when overflow assistance is required – daily quotation meeting and assignment

Safety And Compliance

Ensure that all manufacturing processes adhere to safety regulations and company policies.

Requirements

- Bachelor's degree in Engineering, or a related field.

- Minimum of 5 years of experience in manufacturing engineering, with a focus on job shop machining.

- Extensive knowledge of machining processes, including CNC programming, tooling, inspection, and fixture design.

- Manufacturing plan creation and documentation.

- Proficiency in CAD/CAM software (e.g., SolidWorks, Mastercam).

- Blueprint reading and interpretation, as well as an understanding of Quality Control inspection.

- Strong project management, problem-solving, and analytical skills, with the ability to manage multiple projects simultaneously.

- Experience with lean manufacturing and other continuous improvement methodologies.

- Strong communication and interpersonal skills, with the ability to work effectively in a team environment.

- Proven track record of building and maintaining positive relationships with customers.

- Ability to mentor and train junior engineers and production staff.

- Comfortable engaging with customers in technical and support settings.

- Familiarity with quality standards such as ISO 9001.

Physical Requirements

- Sit, stand, and walk throughout the shop floor

- Lift at least 25 pounds infrequently

Perks and Benefits:

We offer competitive salaries, plus a competitive benefits package, which includes:

- Retirement Plan 100% company-funded (ESOP)

- 401(k) with match

- Health Insurance – choice of plans depending on your needs

- Dental

- Vision

- 6 Paid Holidays

- PTO (Please note our two shutdown periods where employees utilize PTO or may opt for voluntary work opportunities if available)

- Referral program

- Tuition Reimbursement

Salary Description

$65,000-$110,000 based on experience