Tool and Die Technician

ESSENTIAL DUTIES AND RESPONSIBILITIES

Under the direction of the Tool and Die Supervisor, works from plots to plan and perform the work required to construct and troubleshoot metal forms (dies) which are used in manufacturing precision metal parts.

EDUCATION AND EXPERIENCE

High School Diploma or GED

Nine months of experience in die making

Possess the ability to read plots, basic mathematical ability

Working knowledge of metric measuring system, calipers, micrometers, and dial gauges

Preferred

Graduate of a two year course in basic machining

Basic programming experience

One or more years of experience in machine shop and/or die making

Possesses the ability to perform basic functions on a computer

DUTIES

Band Saw Operator

Selects material to be used as designated by blueprint; making initial cut

Measures steel plate and bars that will be cut to form parts of the final die; keeping an accurate inventory of stocked material

Sets band saw machine to proper position to cut material to the necessary size

Manual Milling Machine Operator

Face mills and squares material to a precise measurement using a vertical milling machine and other needed measuring devices to set parts at right angles to the milling head

Manually adjusts vise to hold exact position of part: (utilizing a digital read out) sets quill or knee to proper depth to be milled

Checks accuracy of work

Numerical Control (NC) Milling Machine Operator

Face mills material to an accurate measurement using a vertical numerical controlled milling machine

Positions material to be milled on magnetic table of machine using measuring devices as needed, ensuring material is lying flat and not warped or lying on metal chips

Manually programs machine for milling, per specified instructions

Surface Grinder Machine Operator

Operates grinder to achieve a precision ground surface on the die plates

Positions part on magnetic table ensuring the part is secure and not lying on debris

Sets the grinding wheel to proper depth of cut, measures plates with micrometer to assure precise thickness is acquired

When process is complete, cleans part and work area.

Computerized Numerical Controlled (CNC) Programmer/Operator

Laser

Programs/operates a computerized machining center which bores, mills, taps, etc., by utilizing a program tape from the CAD/CAM system

Arranges materials to be processed and makes necessary adjustments to program

While CNC is in operation, observes to detect potential errors or problems, making corrections as needed

Removes, deburrs, and cleans finished parts

Wire

Programs/operates a computerized machine that electronically discharges parts in a multitude of shapes to absolute measurements

Installs wire for machining

Arranges part to be machined on EDM table using measuring devices as needed

Utilizes program tape from CAD/CAM system to operate machine

While EDM is in operation, observes process to ensure accuracy

Removes and cleans finished part

Heat Treatment

Adjusts controls on oven to heat material to approximately 1700 degrees Fahrenheit or 930 degrees Celsius

Prepares material for heat treatment by ensuring all previous machining as indicated on blueprint has been completed

Places material in oven and secures oven door

Sets oven controls according to material type and hardness required

When heat treatment is complete, submerses part in coolant or air cools parts. Cryogenic processing may be used

Die Assembly

Assembles dies according to blueprint and cut sheet instructions; ensuring all bolts, screws, pins, etc. are collected

Modifies dies sent from outside sources to fit Oneda Corporation presses

Maintains inventory of hardware and orders supplies as needed, following appropriate policies and procedures

Other Duties

Ensures all machines are cleaned of debris, coolant, and material at the completion of use

Performs a preventative maintenance on all shop machines daily, to include checking lubricants and fluid levels

Completes all appropriate documentation throughout the production process

Occasionally operates lathe, radial drill press, bench drill press, drill/tool sharpener and press machines

SUPERVISORY RESPONSIBILITIES

Assists and mentors Tool and Die Apprentice(s)

TRAINING REQUIREMENTS

Forklift Certification

QUALITY STANDARDS

Possesses the knowledge of quality, environmental, and company policies and procedures; ensuring all products are produced efficiently and effectively to meet the established requirements.

PHYSICAL DEMANDS

Required to work in a sitting or standing position, on a hard surface, for extended periods of time. Will be required to stoop, bend, and lift heavy objects (up to 50 lbs.). Required to complete some reading and computer work. Vision requirement minimum is 20/40 near and distant ( with or without corrective lens).

PERSONAL PROTECTIVE EQUIPMENT

Wears safety shoes, glasses, gloves (as required/desired), and ear plugs while in the production area, this includes the die shop and warehouse. Appropriate protective equipment will be worn while operating the forklift.

WORK ENVIRONMENT

Works inside of a temperature controlled plant where there is a great deal of noise from presses. The work will be dusty, dirty, and greasy. Will be exposed to sharp edged materials and chemicals in oil.

This job description is not designed to cover or contain a comprehensive listing of activities, duties, or responsibilities that are required of the employee.

Job Type: Full-time

Expected hours: No less than 40 per week

Benefits:

- 401(k)

- 401(k) matching

- Dental insurance

- Employee assistance program

- Flexible spending account

- Health insurance

- Health savings account

- Life insurance

- Paid jury duty

- Paid time off

- Parental leave

- Referral program

- Retirement plan

- Vision insurance

Shift availability:

- Night Shift (Required)

Ability to Commute:

- Columbus, GA 31907 (Required)

Ability to Relocate:

- Columbus, GA 31907: Relocate before starting work (Required)

Work Location: In person