The Sheet Metal Manufacturing & Development Engineer is responsible for driving the design, development, and optimization of sheet metal fabrication processes. This role works closely with customers, production, and quality teams to ensure manufacturability, improve process efficiency, and support production.
· Develop, implement, and optimize sheet metal fabrication processes including cutting, bending, forming, welding, and assembly.
· Collaborate with customers and operations to influence designs for manufacturability and cost-effectiveness.
· Create and maintain detailed manufacturing process documentation including work instructions, routings, and tooling specifications.
· Evaluate and improve existing processes through root cause analysis, process capability studies, and lean manufacturing principles.
· Lead and support the launch of new sheet metal components through production, including tooling development and vendor collaboration.
· Design and specify jigs, fixtures, and tooling for fabrication and welding.
· Participate in cross-functional teams to resolve quality issues, improve production efficiency, and meet delivery targets.
· Identify opportunities for automation or advanced manufacturing methods to improve consistency and reduce cycle times.
· Support cost reduction initiatives through process improvement and material optimization.
· Ensure compliance with internal standards, customer requirements, and applicable industry regulations.
To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
Education: Bachelor’s degree in Manufacturing Engineering, Mechanical Engineering, or a related field (or equivalent experience).
Experience: 5+ years in sheet metal fabrication and manufacturing engineering.
· Proficiency in CAD/CAM software (SolidWorks, Cadman B)
· Experience with flat blank development for laser cutting and press brake forming.
· Develop, implement, and optimize sheet metal fabrication processes including cutting, bending, forming, welding, and assembly.
· Collaborate with customers and operations to influence designs for manufacturability and cost-effectiveness.
· Create and maintain detailed manufacturing process documentation including work instructions, routings, and tooling specifications.
· Evaluate and improve existing processes through root cause analysis, process capability studies, and lean manufacturing principles.
· Lead and support the launch of new sheet metal components through production, including tooling development and vendor collaboration.
· Design and specify jigs, fixtures, and tooling for fabrication and welding.
· Participate in cross-functional teams to resolve quality issues, improve production efficiency, and meet delivery targets.
· Identify opportunities for automation or advanced manufacturing methods to improve consistency and reduce cycle times.
· Support cost reduction initiatives through process improvement and material optimization.
· Ensure compliance with internal standards, customer requirements, and applicable industry regulations.