Alloy Engineering Company

Senior Process Engineer

Cuyahoga Falls, OH

full_time

$65,000-$110,000

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Job Type

Full-time

Description Senior Process Engineer Company:

Mach3

Location:

Cuyahoga Falls, OH

About Mach3:

Mach3, located in Cuyahoga Falls, is a large precision machine shop specializing in high-quality machining and manufacturing. We are committed to operational excellence and customer satisfaction, constantly striving to innovate and improve our processes. Join our growing team and make a direct impact on our manufacturing capabilities.

The Opportunity:

Mach3 is seeking a highly skilled and experienced

Senior Process Engineer

to develop, implement, and continuously improve manufacturing processes within our dynamic job-shop environment. This pivotal role requires a deep understanding of machining operations, process optimization, and lean manufacturing principles. You will work cross-functionally to ensure our manufacturing processes are efficient, cost-effective, meet rigorous quality standards, and consistently exceed customer expectations.

Process Development And Optimization

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Develop and optimize machining processes to improve efficiency, reduce costs, and enhance product quality.

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Design and implement process flow, job routing, work instructions (including specifying appropriate inspection tools), and standard operating procedures (SOPs) for machining operations.

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Generate lean and efficient manufacturing plans for machined assembly processing.

Customer Focus

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Work closely with customers to understand their technical needs and requirements, ensuring all manufacturing processes align with customer specifications.

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Act as a technical liaison between the company and its customers, providing technical support and addressing any concerns or issues promptly.

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Participate in customer visits and audits, showcasing the company's capabilities and commitment to quality.

Project Management

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Lead and manage engineering projects from concept through production, eliminating process interruptions and meeting budgets.

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Coordinate with design, production, quality, and other departments to ensure successful project execution.

Technical Expertise

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Provide technical guidance and support for machining operations, including CNC programming, tooling selection, inspection equipment, and fixture design.

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Troubleshoot and resolve technical issues related to machining processes and equipment.

Lean Manufacturing And Continuous Improvement

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Implement lean manufacturing principles and practices to improve workflow, reduce waste, and increase productivity.

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Identify and drive continuous improvement initiatives, utilizing Six Sigma and other quality improvement methodologies

Quality Assurance

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Ensure that manufacturing processes comply with quality standards and specifications.

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Assist with root cause analysis and implement corrective actions for quality-related issues with the Department Lead.

Leadership And Mentorship

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Provide leadership and mentorship to junior engineers, estimators, and production staff on machining processes and best practices.

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Foster a culture of continuous learning and professional development within the team.

Cost Management

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Analyze and manage manufacturing costs, seeking opportunities for cost reduction and efficiency improvements.

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Prepare cost estimates for new products and process changes, and assist in generating quotations when overflow assistance is required – daily quotation meeting and assignment

Safety And Compliance

Ensure that all manufacturing processes adhere to safety regulations and company policies.

Requirements

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Bachelor's degree in Engineering, or a related field.

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Minimum of 5 years of experience in manufacturing engineering, with a focus on job shop machining.

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Extensive knowledge of machining processes, including CNC programming, tooling, inspection, and fixture design.

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Manufacturing plan creation and documentation.

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Proficiency in CAD/CAM software (e.g., SolidWorks, Mastercam).

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Blueprint reading and interpretation, as well as an understanding of Quality Control inspection.

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Strong project management, problem-solving, and analytical skills, with the ability to manage multiple projects simultaneously.

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Experience with lean manufacturing and other continuous improvement methodologies.

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Strong communication and interpersonal skills, with the ability to work effectively in a team environment.

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Proven track record of building and maintaining positive relationships with customers.

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Ability to mentor and train junior engineers and production staff.

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Comfortable engaging with customers in technical and support settings.

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Familiarity with quality standards such as ISO 9001.

Physical Requirements

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Sit, stand, and walk throughout the shop floor

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Lift at least 25 pounds infrequently

Perks and Benefits:

We offer competitive salaries, plus a competitive benefits package, which includes:

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Retirement Plan 100% company-funded (ESOP)

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401(k) with match

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Health Insurance – choice of plans depending on your needs

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Dental

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Vision

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6 Paid Holidays

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PTO (Please note our two shutdown periods where employees utilize PTO or may opt for voluntary work opportunities if available)

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Referral program

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Tuition Reimbursement

Salary Description

$65,000-$110,000 based on experience

Senior Process Engineer

About This Job

Customer Focus

Project Management

Technical Expertise

Lean Manufacturing And Continuous Improvement

Quality Assurance

Leadership And Mentorship

Cost Management

Physical Requirements

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