Senior Manufacturing Engineer
Cuyahoga Falls, OH
Full-timeAbout This Job
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Job Type
Full-time
Description
The Senior Manufacturing Engineer will develop, implement, and improve manufacturing processes in a job-shop environment. This role requires a deep understanding of machining operations, process optimization, and lean manufacturing principles. The successful candidate will work closely with cross-functional teams to ensure that manufacturing processes are efficient, cost-effective, and meet quality standards. Additionally, the role demands a strong focus on customer satisfaction, ensuring that the company's products meet or exceed customer expectations.
Process Development And Optimization
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Develop and optimize machining processes to improve efficiency, reduce costs, and enhance product quality.
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Design and implement process flow, job routing, work instructions (including specifying appropriate inspection tools), and standard operating procedures (SOPs) for machining operations.
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Generate lean and efficient manufacturing plans for machined assembly processing.
Customer Focus
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Work closely with customers to understand their technical needs and requirements, ensuring all manufacturing processes align with customer specifications.
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Act as a technical liaison between the company and its customers, providing technical support and addressing any concerns or issues promptly.
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Participate in customer visits and audits, showcasing the company's capabilities and commitment to quality.
Project Management
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Lead and manage engineering projects from concept through production, eliminating process interruptions and meeting budgets.
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Coordinate with design, production, quality, and other departments to ensure successful project execution.
Technical Expertise
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Provide technical guidance and support for machining operations, including CNC programming, tooling selection, inspection equipment, and fixture design.
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Troubleshoot and resolve technical issues related to machining processes and equipment.
Lean Manufacturing And Continuous Improvement
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Implement lean manufacturing principles and practices to improve workflow, reduce waste, and increase productivity.
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Identify and drive continuous improvement initiatives, utilizing Six Sigma and other quality improvement methodologies
Quality Assurance
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Ensure that manufacturing processes comply with quality standards and specifications.
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Assist with root cause analysis and implement corrective actions for quality-related issues with the Department Lead.
Leadership And Mentorship
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Provide leadership and mentorship to junior engineers, estimators, and production staff on machining processes and best practices.
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Foster a culture of continuous learning and professional development within the team.
Cost Management
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Analyze and manage manufacturing costs, seeking opportunities for cost reduction and efficiency improvements.
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Prepare cost estimates for new products and process changes and assist in generating quotations when overflow assistance is required – daily quotation meeting and assignment
Safety And Compliance
Ensure that all manufacturing processes adhere to safety regulations and company policies.
Requirements
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Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, or a related field. A Master's degree is preferred or equivalent work experience.
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Minimum of 5 years of experience in manufacturing engineering, with a focus on job shop machining.
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Extensive knowledge of machining processes, including CNC programming, tooling, inspection, and fixture design.
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Manufacturing plan creation and documentation.
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Proficiency in CAD/CAM software (e.g., SolidWorks, Mastercam).
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Strong project management skills, with the ability to manage multiple projects simultaneously.
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Experience with lean manufacturing, Six Sigma, and other continuous improvement methodologies.
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Excellent problem-solving and analytical skills.
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Strong communication and interpersonal skills, with the ability to work effectively in a team environment.
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Proven track record of building and maintaining positive relationships with customers.
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Ability to mentor and train junior engineers and production staff.
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Familiarity with quality standards such as ISO 9001.
Physical Requirements
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Sit, stand,and walk throughout the shop
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Lift at least 25 pounds infrequently
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