Almag Aluminum

Saw Operator

Pennsauken, NJ

Full-time

About This Job

JOB DESCRIPTION

Directly responsible to the General Manager and/or a delegate. Functionally responsible for operating the saw and stretcher in an efficient and cost-effective manner while maintain safety and quality standards. Regular communication is required with the press crew with regards to any safety or quality issues noticed.

MINIMUM QUALIFICATIONS

Education/Experience

•

High school Diploma with some technical background and mechanical aptitude.

•

Extrusion experience is an asset.

Technical Skills/Competence

•

1-2 years’ experience in an industrial environment

•

Knowledge of machinery and ability to read drawings an asset. Willing to train.

•

Basic computer skills including MS Windows is required. Other MS software is an asset.

•

Understanding of measurements, tolerances, basic geometry, and numeracy comprehension.

•

Ability to lift up to 50lbs independently, and ability to lift up to 100lbs in collaboration with a team member.

•

Familiarity with extrusion software such as EPICS is an asset.

DUTIES AND RESPONSIBILITIES

The duties and responsibilities of the Saw & Stretcher Operator are detailed below, but not limited to the following:

Saw Operation

•

Read all specifications and/or notes outlined in the work order and in EPICS.

•

Follow verbal instructions from the press supervisor and other teammates.

•

Lay out, set up and operate metalworking machines such as saws, and other hand tools to cut or otherwise shape and form metal stock into parts or products.

•

Check products for correct shapes, dimensions, and other specifications using calipers and other measuring tools available.

•

Troubleshoot and perform corrective action or minor repairs to the saw and stretcher.

•

Perform the required PM checks on the saw daily, for example daily checks on saw lubrication levels, cutting blade sharpness, etc.

•

Follow work order specifications and packing instructions.

•

Read and follow all notes in EPICS and apply them to the line on a daily basis.

•

Required to input information into EPICS such as weight, notes for die variances, etc. on an ongoing basis.

•

Verify NCRs that apply to the saw.

•

Update rework/redtag line in EPICS if the material is confirmed good at the saw if required. Must communicate this information with the press leads.

•

Required to input information regarding low yields on EPICS with an explanation of why and suggestions of corrective actions.

•

Inspect cut lengths, critical dimensions and visually inspect material using measurement tools.

•

Ensure proper handling of material to maintain quality and good product.

•

Ensure skids are packed and bundled securely and all material coming off the saw is cleaned, free of defects and is good quality product adhering to our quality standards

•

Ensure proper weight is measured and recorded to the minimum tolerance of 40 lbs.

•

Ensure efficient skid changeovers by being proactive and looking at subsequent work orders.

•

Effectively communicate any issues with Press Leads, such as poor yield, die variance, weight discrepancies, and scanning issues.

•

Escalate issues with the maintenance team immediately for any mechanical related downtime such as saw blade malfunction, saw clamp malfunction, etc.

•

Responsible for maintaining a clean and tidy line with focus on 5S to ensure good housekeeping is followed throughout the shift.

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Ensure materials (skids, separators, sandwiches, etc.) are available at the saw station for duration of the shift.

•

Be proactive in communicating with forklift drivers when materials are required.

•

Ensure all quality checks are completed and recorded at the required frequency at the saw.

•

Ensure Ascona scans are completed as per billet entries, and ensure product meet specification. Escalate issues immediately with quality technicians & the press leads.

•

Ensure quality checks are conducted for visual & dimensional requirements.

•

Ensure any material that is out of spec is communicated to the press lead to make a prompt decision on whether it is to be scrapped or rectified.

•

Discuss any issues (mechanical, work-order related, etc.) with following shift, and ensure enough materials are available for a successful start-up.

Stretcher Operation

•

Run the stretcher (live and dead ends) efficiently as possible and as required to ensure material is cleaned off the table continuously.

•

Ensure all extrusion pieces that are stretched are straight and twist free, and meet quality requirements (visual A or B).

•

Regularly check dimensions and flatness and ensure extrusion is not over stretched.

•

Responsible for batching at storage table with right number of pieces per batch to avoid overcrowding.

•

Read and follow all notes in EPICS and update notes as required.

•

Immediately report any issues before, during or after stretching with press leads.

•

Communicate with saw crew any concerns regarding issues with dimensions and finish, such as marking bad cavities and batch marking.

•

Report any malfunction in stretching equipment to the press leads and the maintenance team.

•

Follow stretching instructions as per work order as required.

•

Comply with all quality related policies, procedures and system requirements.

Job Type: Full-time

Expected hours: 40 per week

Benefits:

•

Dental insurance

•

Health insurance

•

Vision insurance

Schedule:

•

Day shift

•

Monday to Friday

Ability to Commute:

•

Pennsauken, NJ 08110 (Required)

Work Location: In person

Saw Operator

About This Job

JOB DESCRIPTION

MINIMUM QUALIFICATIONS

Education/Experience

Technical Skills/Competence

DUTIES AND RESPONSIBILITIES

Saw Operation

Stretcher Operation

Job Type: Full-time

Expected hours: 40 per week

Benefits:

Schedule:

Ability to Commute:

Work Location: In person

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