MacLean Power Systems

Process Engineer

Alabaster, AL

Full-time

About This Job

Job Summary

Apply engineering principles to improve manufacturing processes and foundry operations, with a focus on green sand molding systems. Supports automation, process optimization, and equipment improvements to enhance safety, quality, productivity, and cost-efficiency in foundry operations.

Job Duties

•

Develop and maintain a deep understanding of green sand foundry processes, including molding, core making, melting, pouring, and shakeout operations.

•

Identify and implement automation and process improvements across foundry operations to reduce manual labor, increase efficiency, and improve product consistency.

•

Stay current with industry advancements and foundry best practices, particularly in green sand systems and equipment technologies.

•

Recommend and justify new equipment, tooling, and process changes to optimize quality, reduce cycle times, and minimize scrap or rework.

•

Analyze process data and production metrics to identify root causes of defects or downtime; implement corrective actions.

•

Provide hands-on troubleshooting and technical support for molding machines, sand systems, and other foundry equipment.

•

Prepare and present technical reports, process documentation, and improvement plans.

•

Train production staff on best practices, equipment operation, and new procedures.

•

Ensure documentation is complete and compliant with quality, safety, and environmental standards.

•

Support and enforce 5S, lean manufacturing, and continuous improvement initiatives.

•

Participate in cross-functional teams to drive quality and productivity improvements.

•

Follow all company policies related to safety, environment, and quality.

•

Perform other duties assigned to support foundry goals and objectives.

Experience and Education

•

Bachelor's degree in Engineering or a related discipline (required).

•

Comprehensive knowledge of concepts and principles within the field.

•

Proven ability to perform complex tasks, typically following established processes.

•

Strong leadership and team management capabilities with full authority for personnel decisions.

•

Familiarity with departmental budgeting, strategic planning, and process improvement initiatives.

•

MBA or advanced degree is highly preferred, along with commercial experience in a technical environment.

•

Experience with the transmission or distribution electrical utility industry is preferred.

Competencies/ Skills

•

Strong written and verbal communication skills.

•

Demonstrated ability to foster teamwork and collaboration.

•

Exceptional management and leadership skills.

•

Creativity and problem-solving abilities.

•

Strategic and conceptual thinking.

•

Expertise in product design and development.

•

Advanced project scheduling and organizational skills.

Similar Jobs

Process Engineer

About This Job

Experience and Education

Competencies/ Skills

Similar Jobs

Trending Jobs

Electrical Engineer

Accounts Payable Clerk

Apprentice Lineman

Attorney

Summer 2025 Student Intern - IT

Apprentice Lineman I

Assistant General Manager, Navy Yard Electric Utility

Associate Attorney

Quality Engineer

contract landman

Oil and Gas Land and Title Analyst - SAM Associate II

Lineworker Apprentice I

Finishing Helper Entry Level- Dayshift

Senior Landman

Natural Gas Utility Laborer

Contracts Administrator

JOURNEYMAN LINEMAN - WOODLAND PARK

2025 Summer Internship - Engineering

Assembler/Production

Landman